Tuesday, April 28, 2015

Noisy Cricket from Men in Black

A fellow 3d printer junkie at work brought in a Noisy Cricket to work and I was telling him how important with PLA the fans were, I brought it in to work for him to have but he wasn't here so I am throwing up some pictures of it.
It needs a bit of sandpaper but not bad, it was printed with white PLA with 100% fan speed, nozzle size 0.3mm layer height 0.075mm, heated bed set to 70c
The noisy cricket design was found on MyMiniFactory.com and was designed by Darras Bertrand






Sunday, April 26, 2015

Mounted the display finally

I finally quit procrastinating and printed out a holder for the display, it took me a bit to find one I liked as I didn't feel like designing my own, I settled on this one by Scott Mayson it worked out really well, before I installed the board into the mount I glued a piece of clear plastic that I use for windows in my model train buildings as a scratch/dust shield over the display.
It is SO much nicer to just twiddle the knob and push down on it to select things instead of picking it up, holding it in one hand running it with the other, setting down on a screwdriver, or the metal edge of the printer and shorting it out etc.
Thanks Scott for the cool design.


Saturday, April 25, 2015

Cats, Hair bands, and Bottle Openers

Some things I made for Heather this weekend, I made her some cat figurines, a hair band, and a couple bottle openers, one for 2 liter bottles and one for gatorade bottles.
The hair band was designed by Jensa and is found on youmagine.com










Wednesday, April 22, 2015

Cat treat ball

I printed a treat ball that as you knock it around a treat falls out, I went to take a picture of it together but I didn't do it right off the printer and now they have hid/kicked it who knows where.

It prints in two halves, you line up the notches and snap it together to make the hole.

Ruby likes the treats but doesn't get where they are coming from.

Raven knows what to do with it though.

Sunday, April 12, 2015

Ball inside a ball for the cats

I printed a ball inside a ball for the cats to kick around as a toy, Raven loves carrying it around and knocking it around, every time we try getting a picture of it she drops it.

Since it was just for the cats which means that I will eventually step on it in the middle of the night I just did a rough print and didn't really clean it up much.


It prints support material to make sure things don't sag.

Friday, April 10, 2015

Keeping out the moisture

Plastics absorb water believe it or not, Nylon is one of the worst, then ABS, then PLA, you can dry out the ABS and Nylon in the oven or a food dehydrator but the PLA tends to break down after the moisture absorption and then drying it out and printing, according to the studies I have read if you use PLA that has absorbed moisture that you only get about 33% of the strength out of the plastic that you would have if it was kept dry.
Now I don't mean soaking it in water, I am talking about it just pulling moisture from the air, I stole the cake cover from on top of the fridge since it has been almost 5 years since we have made a stacked round cake, then made an adapter for the side of it to connect a bowden tube between it and the extruder, and then from the extruder to the hotend so the only place it can pull moisture from is the opening in the extruder where it never sits long enough to pull any moisture from the air, I would have to let it sit without printing anything for weeks for it to affect it and it would only affect that small section, but without this system by the time I was 1/3 through a 2lb roll of filament that the rest of the spool would be pretty wet, nylon only takes 2-3 days to absorb enough moisture to affect the print so imagine it sitting there for a month as you are using the roll.

A mounting bracket for a moisture absorbent gel pack that I picked up from amazon, when the beads turn green you bake it in the oven until they turn orange again to recharge it, that will absorb all the moisture in the spool chamber.



Mounted in the top of the lid.




It is a bit overkill size wise but oh well, it will work well, I liked it for it's clamps, my original idea was an ice cream bucket but it was not quite big enough.

So the plastic filament is pulled through the tube off of the spool.

This is the extruder that pulls the filament from the spool and pushes it to the hotend, this is where the bowden tube really comes in, it acts like the brake/shift cable on a bike, both ends of the tube are attached securely then that allows the plastic to be able to be pushed through and be guided by the tubing allowing the hotend to move around and still be fed plastic.

I used a zip tie to hook the bowden tube to my wiring harness because other wise it will move/flop around while the plastic is pushed and pulled causing slop, it is the same reason your brake/shift cable on your bike is attached to the frame every so far.

Then it pushes the plastic down through the hotend, the fan keeps the upper portion of the hotend cool as you do not want the entire thing hot just the tip, if the plastic starts to melt higher in the hotend then it should then it starts to jam and clog, the aluminum block you can see under the fan that has the two red wires going into it is the heater block, that's the section that you want to get hot, that and the tip, then everything above that is to be kept cool if you want optimum performance.


Thursday, April 9, 2015

Height test

  I decided to try putting the printer through it's paces and see how low it could go, I took it down to a layer height of 20 microns or 0.02 of a mm, so that means that to print something 1mm high that it will take 50 layers to get up to the 1mm.
  I printed these with a 0.3mm nozzle, I should have swapped it out for my 0.2mm nozzle, I may repeat the test again with the smaller nozzle just to see how it looks.
  With  the setup I did you could not see the detail with the naked eye as it was too fine, in fact I had to give it a black ink wash to get all the texture of the feathers and the lines in the log to be visible and still I had to zoom in all the way to see the detail, I didn't crop the picture because I wasn't smart enough to photograph it on a dime or anything so I wanted my index finger that is behind it visible just to give some sort of perspective.







Wednesday, April 8, 2015

Filament cleaner holder

I bought some foam filament cleaners but no real way to hold them etc. so I made a holder for it that one end will slide into the inlet of my extruder and has a spot to screw in a bowden adapter (more on that later)

I am putting up a bunch of pics to show how it comes out with support etc. so the process I go through when I pull it off the printer.








Tuesday, April 7, 2015

Extending the display cables

The display I bought for my printer came with reasonable length cables but they weren't long enough for my printer to reach the back so I took the ends off, took an old computer hard drive cable and made new cables so it can reach the front.



Monday, April 6, 2015

Busy weekend

Last weekend was a very busy weekend printer wise.
I know I have been bad at updating and taking pictures.
I picked up a Raspberry Pi last payday and I installed OctoPrint on it, I can now monitor, control, print etc. from anywhere I have a network connection.
A 3D printer is basically just a serial controlled robotic device, I know that is a mouthful but what it means is that it is brainless... now it has a brain but only for where to move, when, when to extrude plastic, what to extrude etc. but if I gave it a model to print it would not know what to do with it so you have to basically send the model sliced up one command at a time from a computer or save the sliced up model to an sd card and then plug the sd card into the printer and then it can print, so basically if you don't use an sd card you have to have a computer hooked up to the printer at all times tying up your computer and so if windows reboots for an update in the middle of the print you just wasted the print.
Enter the OctoPrint and Raspberry PI, it is a mini computer that costs around $28 and it now can play go between, now I can just send my file to it over the net, completely control the printer manually moving the head and bed around, changing the temperature, monitor the print via webcam, send custom commands etc. from anywhere I have a network connection whether it be my phone or a pc at work.

I printed a case for the Raspberry PI.


I printed some fan brackets to mount a fan to cool off the main control board.



I printed some spool holders that I created, I will toss up some pictures of them later.


Sunday, April 5, 2015

YODA!!!!!!

I finally am getting things dialed in.
I printed him in white ABS, .3mm nozzle, .1 layer height, he is 30mm tall.
I took some pictures before his acetone fum sauna, and after.

Timelapse Video:

Pre-acetone sauna:
  





Here are the after the acetone sauna pics, he spent just a wee too long in the sauna.





Getting the hang of this a little more each day.